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Big Bore kits

Standard applications & Custom kits available from & RPM Mfg. and Racing Service



       

 

 

 


Machine Service Labor charges for Big Bore Sleeved kits


Big Bore Nikasil processed kits are also available  (see model listing for prices) 


Big Bore kit Sleeve Instal & finish bore Labor  (per cyl)
 
 50-124cc  $180.00                                                                     125cc + up  $210.00
                       
                                                                

  50-124cc                                                                                     125cc + UP
Note: Big Bore kit Labor, Includes Head machining and power valve re-working for new bore size -----------------------  Return ship charge $22.

Big Bore kits need to be installed by a qualified shop that's equiped for cylinder boring, sleeving and engine building to ensure that your kit gets installed properly, or we could install it for you. If you decide you would like us to do the build, then email us with any questions and for the current machining lead time at: joep@rpmmfg.com The prices shown below are for the parts kit,  and do not include Labor cost unless specified. The Installation labor prices are listed above.

 

Shipping charges are for inside the USA   -   Inquire for outside the USA shipping charges

Big Bore Kits 2-STROKE 


Two Stroke Big Bore kits consist of: Sleeve or Nikasil coat, Piston kit, Top end Gasket kit and top pin bearing. Older big bore kits are still available for many bikes, inquire if you do not see yours listed.


KTM Two Stroke "Big Bore kit"


The KTM kits listed below, are Custom made by RPM Mfg and the prices include

Installation (Parts and Labor) Lead time usually is 6-8 weeks after your top end and payment is recieved. Our Big Bore kits are equiped with Wossner forged & coated pistons, LA Sleeve's or Nikasil coated and Cometic, Athena or Wiseco gasket kits. Send your complete top end only, Cylinder, head, piston & powervalve along with payment to the address listed on this website. If you don't see your model or year listed please inquire, we may be able to help you out.

 


This KTM kit prices are Parts kit, Bore Labor & Nikasil coating

 with free return shipping in the USA - Inquire for lead time

 

KTM 125 to 144cc 2001-06   $535.00    

 

KTM 200 to 220cc 1998-02   $635.00    

 

KTM 300 to 330cc 1996-03   $690.00  

 

KTM 300 to 330cc 2004-08   $690.00  

 

KTM 360 to 390cc 1997-99   $690.00  

 

KTM 380 to 410cc 1998-02   $690.00  

 

410cc kits are in stock

(Crankcase clean-up required for 360 & 380 kits)

 

Limited stock Replacement Woosner 410cc kit pistons:

82.0mm  Std.  $197.00     

 

82.5mm  OS  $197.00      


Kawasaki Two Stroke


 

KX80-100cc 1986-00 #RPM-KX80 - (parts kit)

$240.00  

 

KX85-107cc 2001-07 #LAS-5351B  - (parts kit)

available bore sizes 100cc, 103cc & 107cc 

(add your size preference when ordering)

$247.00    


 

Check for availability on the following kits  joep@rpmmfg.com

 

 

 

 

KDX200-240cc 1986-88 #RPM-DX200A - (parts kit)

$350.00  

 

KDX200-240cc 1989-94 #RPM-DX200B - (parts kit)

$360.00  

 

KDX200-240cc 1995-05

KDX220-240cc 1997-05 #LAS-5252B - (parts kit)

$355.50  

 

KX250-295cc 87-89,94,97-99 #RPM-KX250-

add your year after part # for correct kit

$360.00  

 

KX250-295cc 2000 #LAS-5422B  - (parts kit)

$374.00    


KX500 BIG BORE KITS BY RPM MFG & RACING SERVICES


 

KX500-540cc 1986-88 #RPM-KX500A - (parts kit)

$475.00      - 86-88 Limited quanties available

 

KX500-540cc 1989-04 #RPM-KX500B  - (parts kit)

$475.00    

 

KX500-550cc 1989-04 #RPM-KX500C  - (parts kit)

$525.00    

 

Replacement big bore pistons - CHECK FOR AVAILABILITY

 

KX540cc 89mm # RPM8228D300 $198.00   

 

KX550cc 90mm # RPM8228D400 $198.00   

 

KX560cc 91mm # RPM8228D500 $198.00  


Honda Two Stroke


 

CR80-105cc 1986-02 #RPM-CR80 - (parts kit)

$280.00  

 

CR85-102cc 2003-04 #LAS-948B  - (parts kit)

$286.50  

 

CR85-96cc 2005-07 #LAS-5599B  - (parts kit)

$265.00  

 

Check for availability on the following kits  joep@rpmmfg.com

 

CR125-139cc 2005-07 #LAS-5579  - (parts kit)

$292.00  

 

CR250-295cc 1987-91 #RPM-CR250A - (parts kit)

$325.00  

 

CR250-270cc 2002-03 #LAS-5447-36 - (parts kit)

$325.00  


Yamaha Two Stroke


 

 Check for availability on the following kits  joep@rpmmfg.com

 

YZ125-134cc 1999-01 #RPM-5378  - (parts kit)

$288.00  

 

YZ125-134cc 2002-04 (INQUIRE)

 

YZ125-144cc 2005-07 #LAS-5533B  - (parts kit)

$290.00  


 Suzuki two Stroke


 

RM85-100cc 2002-09 #RPM-RM85 - (parts kit)

$270.00  

 

 

RM125-144cc 2004-09 #RPM-RM125 - (parts kit)

$310.00  


Big Bore Kits 4-STROKE 


Four Stroke Big Bore kits consist of: Sleeve, Piston kit, performance Cam(s) and Top end Gasket kit. Some kits may not have a sleeve if it's not needed for the larger bore. 


  Kawasaki Four Stroke


 

KX250F-262cc 2004-05 #LAS-5530 

$625.00  

 

KX250F-270cc 2004-05 #LAS-5530B

$685.00  

 

KX250F-270cc 2006-07 #LAS-5611B

$685.00    

 


 Honda Four Stroke


CRF250R-270cc 2005-07 #LAS-5597

$645.00  

 

CRF450R-485cc 2004-07 #LAS-5537B1$545.00  

 

XR250R-285cc 1996-04 #LAS-957B 

$454.75  

 

XR650R-680cc 2000-07 #LAS-5440 

$460.00  

 


 Yamaha Four Stroke


YZ,WR250F-272cc 2004-07 #LAS-5536 $663.95  

 

YZ426F-444cc 2000-02 #LAS-5424 

$692.75  

 

YZ450F-470cc 2006-07 #LAS-5627 

$698.50